Paper weight and printer settings for printables

The same template looks and works very differently on thin copy paper and on card. This guide explains paper weights and the printer settings that get the best results.

Key takeaways

  • gsm is the honest number: grams per square metre, the same for every kind of paper.
  • US pound weights depend on the grade: 20 lb bond, 50 lb text and 28 lb cover are all about 75 gsm.
  • Copy paper is 75–80 gsm; 90–100 gsm stops most ghosting; card for flashcards starts around 160 gsm.
  • An A4 sheet of 80 gsm paper weighs exactly 5 g, because A4 is one sixteenth of a square metre.
  • For card, use the rear or manual feed and tell the printer the paper type.
On this page
  1. Weights at a glance
  2. Choosing paper by project
  3. Printer settings
  4. Before you print on card
  5. Ghosting, bleed-through and feathering
  6. Accuracy
  7. Paper finish
  8. Saving paper and ink

Weights at a glance

PaperApprox. gsmApprox. US weightGood for
Copy paper75–8020 lb bondNotes, worksheets, drafts
Premium paper90–10024–28 lb bondPlanners, journals, fountain pens
Light card160–18060–65 lb coverFlashcards, wall calendars
Card200–25075–90 lb coverTemplates, gift tags, boxes
Heavy card270–300100–110 lb coverCovers, durable stencils, sturdy tags

Pound weights depend on the paper category, because each grade is weighed as a 500-sheet ream of its own basic sheet size. That is why the same paper can be “20 lb” bond and “50 lb” text. Here are exact conversions, worked out from the basic sizes paper makers such as Neenah publish:

gsmBond lb (17 × 22 in)Text lb (25 × 38 in)Cover lb (20 × 26 in)Index lb (25.5 × 30.5 in)One A4 sheetOne Letter sheet
75205128414.7 g4.5 g
80215430445.0 g4.8 g
90246133505.6 g5.4 g
100276837556.3 g6.0 g
120328144667.5 g7.2 g
16043108598810.0 g9.7 g
200531357411112.5 g12.1 g
250661699213815.6 g15.1 g
3008020311116618.8 g18.1 g

Paper is sold under rounded names, so 75 gsm is labelled 20 lb bond and 80 gsm is often sold as 21 or 22 lb. When matching papers, compare the gsm figure, or make sure the pound weights are the same grade.

Choosing paper by project

  • Notes and worksheets: ordinary copy paper is fine and cheap.
  • Planners and journals: 90–100 gsm reduces ghosting and bleed-through from gel pens and markers.
  • Flashcards and index cards: light card shuffles well and survives a term.
  • Templates and stencils: card holds a crisp edge for tracing.
  • Box nets and envelopes: card for boxes; text-weight paper (90–120 gsm) folds better for envelopes.

Printer settings

  1. Scale: always choose 100% or Actual size, never Fit to page; see printing at actual size.
  2. Paper size: match the size you downloaded (Letter or A4) to the paper in the tray.
  3. Paper type: tell the printer you are using card or heavy paper, so it adjusts feed speed and ink.
  4. Quality: use normal or best for fine grids; draft mode can break up thin lines.
  5. Feed: use the rear or manual tray for card, so it bends less.

Before you print on card

  1. Check your printer’s limit. The manual or spec sheet lists the heaviest paper each tray accepts, usually in gsm; the rear or manual tray often takes heavier stock than the main cassette.
  2. Feed one sheet first. If it jams, scuffs or the ink smears, try the next lighter card.
  3. Let ink dry before stacking or cutting, especially on coated card.
  4. Cut on a mat with a sharp blade rather than scissors for clean edges on templates.

Ghosting, bleed-through and feathering

ProblemWhat it isTry
GhostingWriting shows faintly through from the other sideHeavier paper, 90–120 gsm, or write on one side only
Bleed-throughInk soaks right through the sheetHeavier or coated paper; finer nib; less wet ink
FeatheringLines spread into fuzzy edgesSmoother paper with more sizing, such as paper sold for inkjet or fountain pens
SmudgingInk sits on the surface too longUncoated paper for writing; let gloss prints dry fully

Accuracy

Even at 100%, printers can scale very slightly. Our calibration wizard measures your printer and corrects it, which matters for rulers, ring sizers and craft templates.

Paper finish

Weight is not the only choice. Matte paper is best for writing and pencil; gloss and satin papers make photos vivid but can smear under a pen. For fountain pens and markers, look for paper described as smooth or designed for inkjet printing, which takes ink without feathering. Bright white paper gives the most contrast for fine grids.

Saving paper and ink

Print a single test page before a big batch. Use grey or light line colours for grids, which use less ink and still print clearly, and print several small items per sheet with the packs tool.

Sources

Facts in this guide were checked against these sources on 30 October 2026. Figures marked as our own data were calculated with the same code that runs our tools.

  1. Paper basis weight and thickness chart— Neenah Paper
  2. ISO 216— Wikipedia

Frequently asked questions

What does gsm mean?

Grams per square metre: the weight of one square metre of the paper. Higher gsm means thicker, stiffer paper. Everyday copy paper is about 75–80 gsm.

How do pounds compare with gsm?

US paper is sold by pounds of a ream of a base size, which differs by paper type. 20 lb bond is about 75 gsm, 24 lb bond about 90 gsm, 65 lb cover about 176 gsm and 110 lb cover about 298 gsm.

Can my printer handle card?

Most home inkjet and laser printers take card up to about 160–220 gsm, often from a rear or manual feed tray. Check your printer's specifications.

Why do printed lines look grey or broken?

Draft or economy mode prints lighter. Choose normal or best quality for fine grids and thin lines.

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